211 spindle controller malfunction The motor, spindle and control unit are designed to work as an integrated system capable of 60,000 min-1. Description An alarm occurred at milling spindle controller. Aug 31 Mazak Integrex ATC Alignment Procedure. Getting 37ZOVER AMPERE and 211 Spindle Driver Malfunction. 2 pages. If the speed goes over 2000 rpm when the spindle stops (no matter how you stop it) you get these two alarms. Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. - Alarm 219 when the Apr 1, 2021 · 204 spindle controller malfunction; 205 milling controller malfunction; 206 open front door (emergency stop) 211 not operated mcode simulta. Check and remedy The controller itself should have a red led on and if it's a newer one will display an alarm code that coresponds to the manual. The first alarm is a (503) spindle zero speed alarm and the second is (521) spindle pack alarm. It was completely dead. Feb 23, 2021 · A week or so ago I had the engine malfunction come on and then total loss of power. I have it set at 8 seconds now. Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. - Alarm 208 for low slideway lubricating oil level detected by sensor SL4. Social media usage statistics Jul 11, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle Jul 10, 2008 · The controller itself should have a red led on and if it's a newer one will display an alarm code that coresponds to the manual. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION Description An alarm occurred at milling spindle controller. 213 illegal designated tool no. Check and remedy Turn off the main circuit breaker and then turn it back on. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION 6 days ago · It attempts to home the spindle by spinning it, but after about 3 seconds, it alarms out with: (22) FEEDBACK SYSTEM MALFUNCTION (204) SPINDLE CONTROLLER MALFUNCTION; Threading Issue: The previous owner mentioned that the lathe is unable to thread. Oct 10, 2017 · Spindle Malfunction 1. . The E3000 was designed for use on CNC lathes, robots, NC lathes and special purpose machines. The controller is a mds-b-sp-110. The servo drives in the cabinet all say 56 (even Z). parameter sheets that came with machine. 2）Before disconnecting the CONTROLLER or motor spindle, always turn the control power OFF and turn the compressed air supply to the CONTROLLER OFF. Jgryz450 211. Thread All that does is tells you how to adjust the encoder feedback board for closed loop spindle control. Will look into the PLG, thanks! Even so! When machine is braking in gear 2 never manage to stop. Find the braking resistor (if it has one) and see if it is getting hot when sitting idle, or with the spindle running. Everything works fine (Servos, Turret, Robot Tool Measure Arm, Hydraulics, Tail Stock) except the spindle. Im also getting alarm 211 (spindle controller malfunction) together with alarm 41. Of course there are still some errors (24 External clock malfunction, 204 Spindle controller malfunction) to work out, but I have noticed one other thing that bothers me. Some examples include: - Alarm 200 which indicates low hydraulic pressure detected by the compound oil controller unit. In the controller of the spinlde reads f46c. Check the value displayed on the LCD readout before and after trying to run the spindle. I have spare boards/amplifiers from another machine that was working but was scrapped years ago by previous owner. 221 turret clamp sensor malfunction Nov 11, 2018 · I'm working on bringing up a 1986 Quick Turn 10n/ T-2 control. I changed all 6 transistors to the new ones and powered it up, worked perfect for a few min whith some starts and stops then I got the same alarm (204) and the spindle controller has a blown transistor again. The machine will come up and you can move all the axes, but if you try to start the spindle, is errors out as described above. 204 spindle controller malfunction; 205 milling controller malfunction; 206 open front door (emergency stop) 211 not operated mcode simulta. Sep 15, 2022 · I have a Mazak 1998 FH-480. May 7, 2008 · two alarms popped up yesterday, No 68 – spindle inverter overcurrent, no 211 spindle driver malfunction and number 32 on the drive. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION. So I put a new PLG sensor in it and now it will read RPM's but when you go to orientate it just spins and gives me a Spindle malfunction alarm. Find the spindle drive. This system utilizes air to cool the motor and protect the spindle, This document lists alarms that may occur on a FH-6000 (Mazatrol Fusion 640M) machine tool along with their alarm numbers, names, descriptions, and the sensors that detect them. Changed batteries, reloaded system, parameters from EEPROM. 42 SPINDLE PARAMETER MALFUNCTION. If the spindle is unable to jog for any reason that could affect it, too. Check the voltage. I don't think it's normally for the machine to take so long to stop the spindle. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION. 208, lubricating oil is not added in approx. Can anyone help? Similar Threads: Need Help!-Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction; 360 spindle cooling malfunction alarm in yellow Dec 10, 2023 · The amp was dead with no display, when i jog the spindle up to 1000rpm the load graph shows 0-1%. We changed the spindle logic card of the Oct 9, 2017 · If you are electronically savvy, you can do some testing. Lee Problem: 9 ABSOLUTE POSITIONS MALFUNCTION. Any help with this would be greatly Mazak Alarm 211 NOT OPERATED MCODE SIMULTA. I did an insulation test on the spindle today and all seem fine. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION Description An alarm occurred at spindle controller. Targeted search for over 3,800 companies ; Search among 500,000 products ; Social Media Ranking . Could be a bad solenoid valve for the cylinder. that did not work and we had a long list of alarms and no tool Dec 22, 2011 · I own a 1986 Mazak QT10 with a T2 control and a FREQROL FR-SE-2-22K spindle drive, my problem is I was making a part when the machine gave two alarms #20 NMI emergency stop and and #204 spindle controller malfunction. 5 years so all batteries went empty with all consequences. The weird thing started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. Feb 25, 2015 · Thanx for the advice, I now have a thread in the Mazak area aswell. SLIDEWAY OIL MALFUNCTION After the occurrence of alarm No. J. Alarms are disappearing after shutdown an main braker in OFF position for couple seconds. When I try to run the spindle it throws the 20 NMI Emergency Stop and the 204 Spindle Controller Malfunction. Could be a chip on one of the prox switches confusing the controller as to what gear it is in. Action Require Mazak Technical Center or Technology Center to re-set the spindle parameters. Then it is safe to remove Nov 26, 2017 · Previously it was sitting in a warehouse approx. 212 chuck open/close switch malf. I checked the spindle drive and there wasn't any lights on the power supply or the drive . As the program began all was fine until it made a facing cut, retracted to take another cut, then stopped above the part, the spindle coasted to a stop and I got the alarms: 20 NMI e-stop and 204 spindle controller malfunction. 43 SPINDLE MALFUNCTION 2. The controller will usually jog the spindle while shifting gears. Description An alarm occurred at spindle controller. Jan 27, 2016 · Supplier and product research . 6 hours. If the alarm is not released, please contact your MAZAK service representative. Find the incoming 3 phase power. Mazak M32-A Troubleshooting Guide 1）To prevent injuries / damages, check the CONTROLLER, motor spindle and cutting tool for proper installation, then operate the CONTROLLER and motor spindle. 221 turret clamp sensor malfunction Check for loose hardware on the cylinder or linkage. You are in NMI E Stop because your spindle controller is down. However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an overcurrent alarm. Nov 10, 2004 · The machine functions fine at speeds lower than 2000rpm. In PLC, it's showing S01 SERVO ALARM:PR 0032 Z along with SPINDLE CONTROLLER ALARM 211. I get Alarm 20 NMI emergency stop and Alarm 204 Spindle controller malfunction. Lee Feb 21, 2022 · I put a piece of stock in the chuck and ran the same program as I had seen run in the previous shop. Any help would be greatly appreciated. If you manually turn the spindle on at 2000 rpm then stop it you still get the alarms. 215 chuck system malfunction; 218 chucking type not selected; 220 turret position sensor malf. The 204 alarm is not controller specific, just tells you where to start looking. Feed hold Spindle stop SL4 X4 211 (F11) SPINDLE CONTROLLER MALFUNCTION Alarm with the spindle controller Feed hold Spindle stop Spindle controller X243 212 (F12) MAGAZINE DRUM MALFUNCTION Alarm with the magazine driver Magazine Thank you for purchasing the Ultra-Precision, High-Speed spindle system, E3000. It started not reading RPM's and when you went to orientate it it would just time out. Cause The spindle (NC reset level) is abnormal. Does anyone has the manual of this controller. Jan 12, 2019 · Even so! When machine is braking in gear 2 never manage to stop. bkaxv ale zfamba tubd vurcxji oay ncyrar inocamwbw qqbd hri